Guy Wire, Stay Wire Manufacturer and Supplier - Powertelcom (2023)

If you are in the electrical, telecommunication, and even building industries, you must have been using different types of wires. One of them is the guy wire.

Are you in any of these industries, and you are looking for the best guy wires for sale? Read on as I guide on how to buy the best guy wire in China.

  • What is a guy wire?
  • Why is it called a guy wire?
  • Guy wire hardware
  • How is a guy wire used? Guy wire installation
  • Uses or Applications of Guy Wires
  • Should I install guy wires?
  • What makes guy wires great for building structures?
  • Guy Wire Calculator
  • Choosing Guy wire manufacturer

What is Guy Wire?

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A guy-wire, guy rope, or guy-line is a tensioned cable that is designed and manufactured to enhance the stability of a free-standing structure.

Guy wires are commonly used in radio masts, ship masts, fire service extension structures, wind turbines, utility poles, The cables are also utilized in church raises and tents. A long and thin vertical mast supported by guy wires is known as a guyed mast.

The galvanized finish on the guy wire protects it from outdoor elements. Guy wire is meant to figure with several fittings and components, making it ideal for several different uses.

Structures that support the guy antennas are frequently of a lattice construction and are called “towers”. One end of the guy is attached to the structure, and the other is anchored to the bottom some distance away from the mast or tower base. This conjunction provides maximum stability to the fabric.

Why is it Called a Guy Wire

The name guy wire sounds strange, right? Why are these wires called “guy”?

Guy wire has many names. It’s also referred to as guyed wire, guy cable, guy strand, and guy anchors. People even (mistakenly) call it guide wire. The name guy wire springs from the term guy: defined as a rope, cord, or cable used to steady, guide, or secure something.

So, next time that you are in the process of buying a guy wire don’t be surprised when these other terms are used as an alternative to referring to the same wire.

Guy Wire Hardware

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For a guy wire to function effectively, there are a number of fittings that are installed onto it. These components make up a complete guy wire kit, and they include:

Big Grip Dead Ends for Galvanized Strand

Big grip dead ends, also known as preforms, are used for top tensioning, often for the antenna, communications, and transmission towers.

End sleeves:Thesealso referred to as ice clips that are needed when using big grip dead ends. They’re wont to prevent unravelling.

Drop forgedwire rope clips are wont to clamp the unfinished business of wire rope after forming an eye fixed.

Shackles are primarily used for connecting wire rope, chain, and slings. Bolt type anchor shackles are often utilized in projects involving guy wire.

Thimbles are used to protect the attention or loop of wire rope.

(Video) Service-Grip Dead-End Installation Overview

Turnbuckles are a tool used to gather or push apart guy anchors.

How is a Guy Wire Used? Guy Wire Installation

Guy wires are attached to the highest point of the tower on one side and a secure position on the bottom on the opposite.

Guy wires are easy to install: attach three of them where the mast connects to the antenna. They will twist on, or you can attach them into the mounting bolts. For a super-secure fit, drill holes in your mast and use bolts to connect the wires, but that’s not super-necessary in most cases.

Attach the opposite side of the guy wires to points on your roof or the bottom and slowly tighten the cables so that all three are nice and tight, and therefore the antenna can’t move.

Ideally, the three wires should be mounted 120 degrees aside from one another, but within the case of enormous bowtie antennas, which will not be possible, so just fit them as far away from one another as possible without letting any of them block the antenna.

The idea of a typical guy wire is to transfer a number of the load of the tower to multiple points on the bottom. Albeit you’re employing a very skinny tower, a guyed installation acts as if the tower were as wide because of the triangle made by the wire’s attachment to the bottom.

Uses or Applications of Guy Wires

The best quality guy wires are quite versatile and have a wide range of applications. They are usually used on tall buildings and structures. Here are some of the most common uses of guy wires:

1. Utility pole guy wire

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Utility poles are buried under the ground and have sufficient strength to face on their own. However, guy wires are only needed on some poles to support unbalanced lateral loads.

To guard the general public against accidents which may cause the cable to become electrified, utility guy cables usually either have a ceramic strain insulator at their highest points.

The lower end where the cable enters the bottom is generally encased during a length of a yellow plastic reflector to form it more visible so that people or vehicles don’t run into it.

In urban areas where the bottom area around the pole is restricted, a variation called a sidewalk guy is usually used. This type the guy line extends diagonally from the highest of the pole to a horizontal spar brace extending out from the center of the pole, and from this, it continues vertically to the bottom.

Thus rock bottom a part of the guy is vertical and doesn’t obstruct headroom, so a sidewalk can pass between the pole and, therefore, the guy.

2. Guy wire or water vessels

The guys supporting a sailboat mast are called “standing rigging”, and in modern water vessels, they are chrome steel wire rope. Guys are rigged to the bow and stern, usually as one guy. Lateral guy wires are attached to the “chainplates” port while the starboard attached to the hull.

Multiple guys are typically installed with spreaders to keep the mast straight (“in column”). Temporary guys also are used on a sailboat, and a fore-guy may be a term for a line (rope) attached to and intended to regulate the free end of a spar. On a contemporary sloop-rigged sailboat with an asymmetric spinnaker, the spinnaker pole is that the spar most ordinarily controlled by one or more guys.

3. Antenna guy wire

Electromagnetic fields from the antennas complicate the planning of guy wires that support mast antennas.

Conductive metal guy-wires whose lengths are almost quarter wavelength multiples of the transmitted frequency can distort the radiation framework of the antenna.

This also applies to guy wires of the surrounding masts or metal structures situated nearby.

(Video) Stay set / Stay wire used in Electrical pole

To prevent this, each guy wire is split by strain insulators into multiple sections, each segment non-resonant at the transmitted wavelength.

Cylindrical or egg-shaped porcelain insulators (also called “egg insulators”) are usually used. Non-conductive guys of Kevlar fiber (Phillystran) or extruded fiberglass rod are frequently used as they don’t discharge the radiation onto the antenna.

The strength and low stretch properties of Kevlar fiber are similar to that of steel. However, Kevlar is extremely vulnerable to ultraviolet degradation, so it’s enclosed by UV resistant plastic sheath.

4. Other uses of guy wires

Apart from the above three, there are many other applications of guy wires. They include:

-Used for cranes

-On telecommunication cables

-Wind turbines

-Yacht and boats

-Ladders and many others

Should I Install Guy Wires?

There is no firm guideline for knowing if you should like guy wires. In most cases, it is always assumed that any tower over 20 feet should probably have them.

As a tower gets taller and taller, it also becomes more and more heavy and susceptible to be swayed by the wind. Guy wires, when properly installed, will help secure it.

If you are installing light masts, the guy wires that are used for units are approximately 19 feet high (and above).

At 19 feet, a guy wire is installed in the middle of the pole to stop swinging. Heavy-duty light towers at heights of 33 feet (and above) with a secure, bolted base may only utilize one set of guy wires, at the highest of the pole.

However, it’s essential to think that best practices involve two sets of guy wires for standard-height towers, located in the middle and at the highest points. These sections of the pole are the smallest levels of sturdy since they’re furthest from the foundational base of the unit.

For tall light masts or for installations in locations that are prone to bad weather, it is advisable to put in guy wires in 1/3 increments. With this configuration, the last (third) wire should be installed at the highest point of the mast. For telescoping light masts that need additional stability, a guy wire should be connected at each section.

The laws require installation of guy wires

In some cases, guy wires are mandatory. You ought to always ask your local town planning office with this type of installation.

This is often definitely true if you’re getting to put something up quite 10 feet above your roofline. Local laws regarding the guy wires installation are different from city to city.

Seek advice from the local engineers in your area. You will be advised whether it is mandatory or not.

What Makes Guy Wires Great for Building Structures?

There is no doubt that guy wire is used in different building structures. It is often anchored to both soft surfaces, like soil, and hard surfaces, like rock or concrete.

(Video) How to: Power-installed screw anchors

What could be the reasons behind the reliability of the guy wire?

Its versatility is one of the most reasons why it’s so popular amongst builders and structural engineers.

Not only can it’s used in all sorts of situations, but it also comes during a number of sizes, also as strengths starting from utility strength to extra high strength.

Another great advantage is that it is exceptionally resistant to corrosion.

Because it’s utilized in projects like utility poles, boats, and towers, it often exposed to weather, water, and other elements that would eventually cause structural damage. However, guy wire is coated with zinc to increase its lifespan and stop damage to your structure.

Guy Wire Calculator

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When buying guy wire for sale, there are several parameters that you need to consider. They include the length and tension of the guy wire.

With the guy wire calculator, you can easily find the exact values of these parameters.

Guy wire length calculation

When fixing a man wire system for a light-weight mast, it’s critical to make sure the length of the wires is accurate. The good news is that the variables of guy wires are straightforward.

Take note that the guy wires should extend at an angle not exceeding 45 degrees or even less. The guy wire supports the pole is erected at a straight 90 degrees, while the bottom offers a flat, level.

When the variables are constant, it might be possible to use the Pythagorean Theorem to seek out the length of the guy wire.

a2 + b2 = c2

This equation assumes that as a right-angled triangle, ‘a’ refers to the peak of the pole and ‘b’ refers to the space between the pole and therefore the installation point of the wire on the bottom. Variable’ c’ will generate the length of the guy wire at the highest position.

Guy wire tension calculation

You should also be able to determine the tension of the guy wire. This will determine the performance and overall effectiveness of this cable.

There is a formula for calculating the guy wire cable tension.

Cable tension= Total Tension× guy length/Anchor distance

If you are not sure about any issue regarding the guy wire calculator, it won’t hurt to allow experts to do the calculations.

Choosing Guy Wire Manufacturer

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Wondering about where to buy the best guy wire for sale? The best bet is to find reliable guy wire manufacturers in China. This way, you will be in a position to find high-quality guy wires for sale.

(Video) He Tried To Mess With A Royal Guard & Big Mistake

Also, by buying from the manufacturer, you will be sure of getting affordable guy wires. To enjoy these and many other benefits, simply contact Jingyoung. We are a reputable manufacturer of guy wire in China.

Get Free Quote


What is a guy wire?

A guy-wire, guy rope, or guy-line is a tensioned cable that is designed and manufactured to enhance the stability of a free-standing structure.

Guy wires are commonly used in radio masts, ship masts, fire service extension structures, wind turbines, utility poles, the cables are also utilized in church raises and tents.

What is the application of guy wires?

Guy wires are usually used on tall buildings and structures. Here are some of the most common uses:

  • Utility pole guy wire
  • Guy wire or water vessels
  • Antenna guy wire
  • Other uses of guy wires
Why is guy wire so widely used?

Guy wire is used in all sorts of situations, and it comes during a number of sizes, also as strengths starting from utility strength to extra high strength.

Guy wire coated with zinc is exceptionally resistant to corrosion because the coating can increase its lifespan and stop damage to your structure.

What hardware is used with guy wire?

For a guy wire to function effectively, there are a number of fittings that are installed onto it.

  • Big Grip Dead Ends
  • End sleeves
  • Drop forged wire rope
  • Shackles
  • Turnbuckles


How to Use a Guy Wire: Function, Fittings and Installation


What is the difference between guy wire and stay wire? ›

These wires are capable of sustaining the mechanical load. A stay wire manufacturer mostly deals in projects which are connected to the electricity industry. These are used to 'stay' the power poles and tower structures and hence it got its name. These are also commonly referred to as the “guy wire”.

What is the main purpose for guy wire? ›

It's essentially a tensioned cable or wire used for structural support. In industrial settings, guy wires often feature strong galvanized steel wires to bear high tension. Throughout many industries, professionals utilize guy wire to brace, guide or secure various tall, human-made structures.

What is a stay wire? ›

Stay Wires are galvanized steel wire strands that are used for sustaining mechanical load. Generally they are made up of 6 wires stranded around 1 wire, twisting 7 wires together. A common use for stay wires is in the electricity industry, using the wire to stay power poles and tower structures.

What are the types of guy wires? ›

There are two main types of stranding for guy wires: 1×7 and 1×19. This means that each strand contains either 7 or 19 wires with one central core. 1×7 wires are smaller in diameter and have lower breaking strength ratings than 1×19.

Why is stranded wire more expensive? ›

Stranded cables are considered to be intricate wires, and as such, they will often be much more expensive than solid cables due to the complex manufacturing process that they must go through to be developed.

Can guy wires become energized? ›

Compliance with the Coal and MNM standards assures that guy wires do not become energized and present a shock hazard to miners.

Are guy wires grounded? ›

§ 77.705 Guy wires; grounding. Guy wires from poles supporting high-voltage transmission lines shall be securely connected to the system ground or be provided with insulators installed near the pole end.

Can a guy wire be energized? ›

Under normal conditions, the guy wire is neutral (not energized), but if the wire is weakened, pulled out of the ground or otherwise damaged, it could become energized.

Which wire is used for stay wire? ›

Stay Wires are galvanized steel wire strands that are used for sustaining mechanical load. Generally they are made up of 7 wires stranded around 1 wire, twisting 7 wires together. A common use for stay wires is in the electricity industry, using the wire to stay power poles and tower structures.

What are the different types of stay wires? ›

There are two types: bow stay rod and tubular stay rod.

Which of the following wire is used as stay wire? ›

So standard galvanized steel wires are widely used as stay wire and earth wire.

What are the three 3 types of wires? ›

Three types of wire used are :
  • live wire ( Red colour)
  • neutral wire(Black colour)
  • earth wire (Green colour)

What are the 4 types of wire? ›

Cables are classified into 5 types depending upon their purpose as follows:
  • Ribbon Electric Cables. It consists of multiple insulated wires running parallel with one another and is used for transmission of multiple data simultaneously. ...
  • Shielded Cables. ...
  • Twisted Pair Cables. ...
  • Coaxial Cables. ...
  • Fibre Optics Cable.

Which brand electrical wire is best for home? ›

Best house wire company in India:
  • 1) Havells Wires. You can use Havells wires in your wiring system for sure. ...
  • 2) Polycab Wires. You can even use Polycab wires in your space for better electrical supply. ...
  • 3) Finolex Wires. This is the highest-quality electric wire available for residential wiring. ...
  • 4) Syska Wires. ...
  • 5) RR Wires.
Mar 28, 2022

What is the best wire for a residential wiring? ›

Since copper has high tensile strength, it can handle significant stress with minimal wear and tear. Needless to say, copper wiring is the first choice of most electrical experts and modern homeowners.

What is the best wire in the world? ›

  • 1 Southwire Electrical Wire.
  • 2 Tyumen Electrical Wire.
  • 3 GS Power 16 Gauge Wire.
  • 4 TUOFENG Electrical Wire.
  • 5 Plusivo Electrical Wire.
  • 6 MILAPEAK Electrical Wire.
  • 7 Haerkn Electrical Wire.
  • 8 AOTORUA Electrical Wire.
Feb 3, 2023

How many amps can 12 gauge stranded wire handle? ›

“Twelve-gauge wire is good for 20 amps, 10-gauge wire is good for 30 amps, 8-gauge is good for 40 amps, and 6-gauge is good for 55 amps,” and “The circuit breaker or fuse is always sized to protect the conductor [wire].”

Why don t houses use stranded wire? ›

Stranded wire is more expensive to make. At a given wire gauge, stranded is going to be larger than solid wire (it's the cross-sectional area of conductor that counts and there are going to be some air gaps between conductors with stranded).

Can a guy wire electrocute you? ›

Yes. If not properly grounded, these cables attached to the power line pole can become energized and could kill or injure anyone who touches them; utility company can verify whether guy wires are safely installed.

What is the best angle for guy wires? ›

Fortunately, the variables of guy wires are straightforward. The first thing to note is that guy wires should extend at an angle of 45 degrees. The pole being supported is erected at a straight 90 degrees, while the ground offers a flat, horizontal surface.

How high can antenna mast be without guy wires? ›

At what Height can the Antenna Mast be Installed Without Using Guy Wires (CM-9081) Channel Master only recommends a maximum of 10ft.

How far does guy wire need to be from pole? ›

A guy is in “proximity” if any portion of the guy is both within a vertical distance of less than 8 feet from the level of the supply conductors, and a radial distance of less than 6 feet from the surface of a wood pole or structure.

Is it OK to have a bare ground wire? ›

That's why properly grounding electrical equipment is so essential — it can prevent serious injuries or even fatalities, not to mention potential damage to equipment or property. Contractors can use both bare and insulated wire for grounding purposes.

Is it OK if there is no ground wire? ›

But if high voltage has gotten in contact with the case, there may be a shock hazard. In the absence of the ground wire, shock hazard conditions will often not cause the breaker to trip unless the circuit has a ground fault interrupter in it.

Can you touch a grounding wire on a telephone pole? ›

The grounding wires are safe to touch unless there is an electrical surge that causes electricity to flow through the grounding wire.

Can you touch a live wire without getting shocked? ›

You will receive a shock if you touch a live wire and are grounded at the same time. When a circuit, electrical component, or equipment is energized, a potential shock hazard is present. Black and red wires are usuallyenergized, and white wires are usually neutral.

Can you get shocked by touching only the hot wire? ›

Touching just one wire at a time gives the current nowhere much to go. You are right to think that some electrons can get stripped from your body when you touch a bare wire. But not many. Once they've gone, unless your body gets new electrons from somewhere else, the current stops.

Should I use stranded or solid wire? ›

In general, solid cables are better electrical conductors and provide superior, stable electrical characteristics over a wider range of frequencies. They're also considered more rugged and less likely to be affected by vibration or susceptible to corrosion, since they have less surface area than stranded conductors.

Why is stranded wire better? ›

Stranded wire is more flexible, making it ideal for connecting electronic components in cramped spaces or for twisting and bending to fit intricate geometries. Stranded wire is more flexible and malleable than solid wire, and it won't split or sever.

Is galvanized wire used as stay wire? ›

Galvanized steel wire is a versatile wire that has undergone the chemical process of galvanization. Galvanization involves coating stainless steel wire with a protective, rust-preventive metal, such as Zinc. It is used as stay wire, earth wire and structural components.

What insulator is used in stay wire? ›

The ceramic guy strain insulator used in the stay wire is called the stay insulator and is usually of porcelain and is so designed that in case of breakage of the insulator the guy-wire will not fall to the ground.

What size is stay wire? ›

Stay wire 7/2.50mm size.

What gauge wire is standard for house? ›

Wire Gauge

The most common sizes you'll find in residential work are 14-gauge and 12-gauge. Larger appliances such as electric stoves, electric water heaters, electric dryers and central air units will often use 10-, 8- or even 6-gauge wire.

What is stay set and where it is used? ›

Stay set is usually used to connect the stay wire to the ground. It is an important component of a power line system and plays a critical role in ensuring that there is a smooth connection.

What is the purpose of insulator in a stay wire for a distribution system? ›

Insulators are used in electrical equipment to support and separate electrical conductors without allowing current through themselves. An insulating material used in bulk to wrap electrical cables or other equipment is called insulation.

Which is the cheapest system of wiring? ›

The cheapest system of wiring is cleat wiring. Used in hospitals, drawing rooms, high precision workshops etc.

Which wiring is very costly? ›

2. Metal conduit wiring is very costly.

What are the two types of electrical wiring? ›

The two categories of single-conductor wires are solid and stranded (also called braided). Solid wire is rigid and conducts electricity better. Stranded wire consists of smaller wires braided together.

What is the difference between #3 and #4 wire? ›

The 4th wire in that cord and plug configuration is an equipment grounding conductor. This equipment grounding conductor is the missing wire in the older 3-wire configurations. In these older appliance installations where 3-wire cords were legally installed, the wiring consisted of two hot wires and a neutral wire.

What does L and N mean in electrical wiring? ›

There are two different name, L (Live) and N (Neutral) on the AC input terminal. Please refer to Fig. 1 for the wiring of the AC input.

What is the strongest type of wire? ›

Empirically, tungsten is the stronger material as compared with stainless steel alternatives. Pound for pound, tungsten, on the periodic table known as wolfram or simply W, is the strongest metal on earth.

What is the difference between electrical wire and electrical cable? ›

While the terms wire and cable are often used interchangeably, technically a wire is one electrical conductor and a cable is multiple conductors, or a group of wires, encased in sheathing.

What are the 3 colored wires called? ›

Red wires are hot wires common in a 240-volt outlet or when a wall switch controls the outlet. Blue and yellow wires are hot wires for ceiling fans and three- or four-way switches. White or gray electrical wires are neutral wires.

What are 3 types of wire connections? ›

The three types of wires used in household circuits are Earth wire, Live wire, and Neutral wire.

What is guys and stays in transmission line? ›

The guy strain insulators are used in overhead electrical line. The strain insulator is inserted between stay wire to isolate the lower portion from electricity. It may also be used where a wire attaches to a pole or tower, to transmit the pull of the wire to the support while insulating it electrically (Fig. 4.10).

Is it better to use stranded or solid wire? ›

In general, solid cables are better electrical conductors and provide superior, stable electrical characteristics over a wider range of frequencies. They're also considered more rugged and less likely to be affected by vibration or susceptible to corrosion, since they have less surface area than stranded conductors.

Which wire is better for house wiring? ›

If what you need the wire for is the wiring of your home, copper wires will be most appropriate for you. Bare copper corrodes easily, while tinned copper protects from corrosion. Copper is more conductive than aluminum but is also heavier and more expensive.

Which wire is used for house wiring? ›

For household wiring, the material is either copper or aluminium (or copper-sheathed aluminium), although aluminum is not really used anymore. It can be stranded wire or solid metal conductor and in most cases, it is insulated, using a non conductive plastic coating.

What gauge wire is used in homes? ›

Most wiring found in homes is either 12 or 14 AWG with 10 AWG sometimes used for heavy appliances.

What are the 4 methods of wiring? ›

4 Basic Electrical Wiring Techniques
  • Casing and Capping Wiring.
  • Cleat wiring.
  • Batten Wiring.
  • Conduit Wiring.
Oct 4, 2020

How are guy wires installed? ›

The guy wires are attached to the upper half of each mast section with a guy ring and clamp. The ring and clamp are fitted to the mast before the antenna is attached. The mast ends of the guy wires are run through holes in the guy ring. The wire then is wrapped around itself at least six times (Figure 1).

How many amps can 8 gauge stranded wire handle? ›

8 Gauge Wire Amp Rating

#8 Gauge THHN Copper Stranded Wire is the most popular single conductor copper wire we carry and is RATED FOR 55 AMPS @ 90°C.


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